Crestliner Inc
Problem: Level Flotation
Source: Manufacturer
Model Year: 08/09
Model Name: 167 Kodiak Tiller
Units: 96
Campaign Open Date: 9/7/2009
Campaign Close Date:
Number: 090031S
Severity Level: H
Boat Type: Outboards, Open Motorboats, Jon Boats
Comments: hins affected: crc36858a808 – crc42909d909. 11/17/09 cur1 rcvd 0 of 98 repaired. 02/05/10 cur2 56/98.
Other Company Name: Burnswick Corp
Crestliner Inc
Problem: Level Flotation
Source: Manfacturer
Model Year: 04-09
Model Name: 18 Canadian Side Console
Units: 335
Campaign Open Date: 9/7/2009
Campaign Close Date:
Number: 090030S
Severity Level: H
Boat Type: Outboards, Open Motorboats, Jon Boats
Comments: hins affected: nor91132a304 and higher; all crl; crc43086e909 and lower. 11/17/09 cur1 rcvd 7 of 412 repaired. 02/05/10 cur2 74/412.
Other Company Name: Brunswick Corp
Crestliner Inc
Problem: Level Flotation
Source: Manufacturer
Model Year: 04-09
Model Name: 14 Canadian Side Console
Units: 292
Campaign Open Date: 9/7/2009
Campaign Close Date:
Number: 090029S
Severity Level: H
Boat Type: Outboards, Open Motorboats, Jon Boats
Comments: hins affected: nor90790l204 and higher; all crl; crc42971d909 and lower. 11/17/09 cur1 rcvd 17 of 301 repaired. 02/05/10 cur2 78/301.
Other Company Name: Brunswick Corp
Crestliner Inc
Problem: Level Flotation
Source: Manufacturer
Model Year: 04-09
Model Name: 14 Canadian Tiller
Units: 239
Campaign Open Date: 9/7/2009
Campaign Close Date:
Number: 090028S
Severity Level: H
Boat Type: Outboards, Open Motorboats, Jon Boats
Comments: hins affected: nor92401c304 and higher; all crl; crc43035d909. 11/17/09 cur1 rcvd 7 of 238 repaired. 02/05/10 cur2 56/238.
Other Company Name: Brunswick Corp
Triton Boat Company Lp
Problem: Level Flotation
Source: Manufacturer
Model Year: 08-09
Model Name: 16 Dv
Units: 41
Campaign Open Date: 9/7/2009
Campaign Close Date:
Number: 090027S
Severity Level: H
Boat Type: Outboards, Open Motorboats, Jon Boats
Comments: hins affected: tjz122z2a808 through tjz108z2l809. 11/7/09 cur1 rcvd 3 of 42 repaired. 02/05/10 cur2 24/42.
Other Company Name: Crestliner
Woodman Boats Llc
Problem: Flotation Capacity
Source: Rbfcp Ppg
Model Year: 2008
Model Name: Eider Electric Launch
Units: 1
Campaign Open Date: 8/19/2009
Campaign Close Date:
Number: 09R3512S
Severity Level: H
Boat Type: Outboards, Open Motorboats, Jon Boats
Comments: (1) 33cfr183.23 the boat did not have a 'uscg maximum capacities' label. item (3) below requires that you provide my office with capacity calculations and/or test results to support the proposed capacity values.
(2) 33cfr181.5-9 the electric launch (which was evaluated as an outboard powered boat) is subject to the safe loading safe powering display of capacity information and flotation regulations of part 183 and did not have a certification label affixed.
(3) 33cfr183.37 & .43 manufacturer needs to provide calculations or test data to show compliance with coast guard safe loading capacites. the evaluation of this model boat as a 2 hp outboard rather than as an inboard will result in a larger maximum weight capacity/maximum persons capacity allowance. however, the electric launch has a significantly larger battery weight than the normal 2 hp outboard powered boat. in your calculation to determine maximum persons weigh capacity, you are to use the actual weight of the combined electric motor and batteries in lieu of the 25 lb figure given in the referenced table 4.
(4) 33cfr183.301-302 the persons capacity to be supported had not been established, so it could not be determined if the quantity and location of the installed flotation was proper for the boat to pass the stability and flotation tests. manufacturer did not have documentation to show the quantity of the installed flotation.
(5) 33cfr181.25(b) the hull id number serial number included the letter i.
(6) 33cfr181.29(a) the primary hull id number was affixed to the starboard outboard side of the hull forward of the bow.
recd email from rich woodman, he is putting dnr and cur in mail next week, should expect shortly. responded to mnf thanking him for update jdh.
recd dnr and cur from mnf, 1 of 2 boats corr.
emailed rich to check status of cur 2 jdh.
heard from rich, sent blacnk cur for him to fill out jdh 022310. cur 2 recd jdh 3/1/10 0/2 corr. next cur due 6/1/10.
3/9/10 per plc new calculations from mnf stand, cur still expected 6/1/10.
HIN: WOOEI002F808
Kawasaki Motors Corp Usa
Problem: Cracking Fuel Tanl
Source: Manufacturer
Model Year: 2008
Model Name: Jt1500 Jet Ski Stx-15
Units: 4,208
Campaign Open Date: 8/18/2009
Campaign Close Date:
Number: 090044T
Severity Level: H
Boat Type: Thrillcraft, Jet Boats, Skiboats
Comments: certain jt1500a8f (2008 models of the kawasaki jt1500 jet ski stx-15) may experience cracking of the fuel tank
Mastercraft Boat Co Llc
Problem: Fuel System
Source: Mastercraft Boat Co Llc
Model Year:
Model Name: Prostar 214 And X-14
Units: 546
Campaign Open Date: 6/29/2009
Campaign Close Date:
Number: 090012T
Severity Level: H
Boat Type: Inboards, Cabin Cruisers
Comments: mastercraft prostar 214 and x-14 direct drive boats (note: the v-drive versions of these two models are not affected) from the beginning of production of these models through serial no. mbcmtgv7b909. the steering rudder arm and/or the bolt that attaches the components of the steering rudder arm can come into contact with the wall of the fuel tank when the steering wheel is turned to the full position (a full-lock turn). if contact with the fuel tank wall is repeatedly made this creates the potential to cause abrasion and eventually wearing of the fuel tank wall, which could lead to a rupture or breach of the fuel tank and the obvious resulting dangers. 06/26/09 cur1 rcvd. 09/26/09 cur2 rcvd. 01/05/10 cur3: 288/546.
HIN: MBCMTGV7B909
Bombardier Recreational Prod
Problem: Vapor Separator
Source: Manufacturer
Model Year:
Model Name: Evinrude E-Tec
Units: 6,005
Campaign Open Date: 6/15/2009
Campaign Close Date:
Number: 090021T
Severity Level: H
Boat Type: Outboard Engines
Comments: evinrude e-tec outboards – 2008 – 20010 40-65 hp s/n 5234631 – 5261350 ; 2008 -2010 75 – 90 hp s/n 5234342 – 5261350; or with service replacement vapor separator part number 5007661 are affected. vapor separator may not vent fuel vapors properly due to corrosion of the needle valve assembly. this may result in a fuel leak. this could result in a fire or explosion owners of affected units should contact their delaers, or themanufacturer at 847-689-7090.. cur 2 recvd 2330 of 6005 units corrected
Other Company Name: Evinrude
Cummins Mercruiser Diesel
Problem: Pod Clamp Ring Bolts
Source: Engine Manufacturer
Model Year:
Model Name: Zeus 3500 And 3800
Units: 496
Campaign Open Date: 5/14/2009
Campaign Close Date:
Number: 090017T
Severity Level: L
Boat Type: Inboard Engines
Comments: approximately 496 zeus 3500 and zeus 3800 propulsion systems with serial numbers between 35216516 and 46988020 are defective due to immroperly heat-treated clamp ring bolts. these bolts may fail and in extreme cases could result in a loss of watertight integrity to the hull. this is considered unlikely due to engineered redundance and the fact there are 20 bolts on each flange. owners of boats with potentially affected zeus propulsion systems should contact their dealers for further information and instructions regarding corrective action. further informaton is available from the manufacturer at 1-866-549-6458
Mercury Marine
Problem: Dts Command Module Fault
Source: Manufacturer
Model Year: 2007-08
Model Name: Various
Units: 4,316
Campaign Open Date: 1/30/2009
Campaign Close Date:
Number: 090005T
Severity Level: H
Boat Type: Miscellaneous
Comments: some inboard and outboard vessels equipped with mercury smartcraft digital throttle and shift (dts) engine controls may encounter a lever fault alarm. this alarm will produce a six second tone and generate a fault pop-up on the vessel view screen or other smartcraft instrument. when this fault mode occurs the throttle will be limited to 65 percent of available throttle and the shift position will remain in the gear location the engine was in when the fault occurred. owners of vessels equipped with smartcraft dts and with hull identifiction numbers ending in “07″ or “08 and with the following in hin characters 9 and ten should have their dts checked by a mercury dealer : k7, l7, a8, b8, c8, or e8. further information is avaialble from mercury customer service at (920) 929-5040 . cur 4 recvd – 1,983 of 4,316 units repaired
HIN: VARIOUS
Mercury Marine
Problem: Overcurrent Protection
Source: Manufacturer
Model Year: VARIOUS
Model Name: Mercruiser Hi-Perfomrance
Units: 5,797
Campaign Open Date: 1/30/2009
Campaign Close Date:
Number: 090004T
Severity Level: L
Boat Type: Inboard Engines
Comments: some mercruiser hi-performance engines have improper overcurrent protection in the engine and alternator wiring harnesses. affected engines are: hp525efi hp6oosci, hp662sci, hp700sci, hp850sci, hp1075sci, and hp1200sci with serial numbers in the range 0m900146 through om962496. recvd cur 4 – 1,580 of 5,797 units corrected
HIN: NA
Trophy Sportfishing Boats
Problem: Navigation Lights
Source: Manufacturer
Model Year: 99-09
Model Name: Various
Units: 10,091
Campaign Open Date: 1/22/2009
Campaign Close Date:
Number: 090003S
Severity Level: L
Boat Type: Outboards, Open Motorboats, Jon Boats
Comments: navigation bow light fixtures are incorrectly installed on some 1999-2009 trophy boats built at the cumberland md plant, and equipped with separate port and starboard bow light fixtures. affected models (applicable model years in parentheses: 2002wa ff (1999-2007), 2052wa fd (1999 – 2009), 2352wa fn (2000-09), 2359wa fb (2000-09), 2502wa fx (2004-09), 2503cc fw (2005-09)cur 4 recvd 252 of 10091 units corrected. 62 inspected units did not have problem
HIN: VARIOUS
Other Company Name: Brunswick Oat Group
Tracker Marine L.P.
Problem: Label Capacity
Source: Manufacturer
Model Year: 2009
Model Name: Sun Tracker Party Barge 200
Units: 265
Campaign Open Date: 1/12/2009
Campaign Close Date:
Number: 090002T
Severity Level: H
Boat Type: Pontoon Boats
Comments: 2009 sun tracker party barge 200 classic model pontoon boats manufactured prior to 15 november 2008 incorrectly display capacity labels showing weight and person capacities that are too high. affected hins from buj01362f809 to buj05196k809. mfr is providing replacement labels and instructions to firs purchasers who may install themselves or return boats to dealer for replacement. recvd cur 4 – 124 of 265 units corrected.
Yamaha Motor Corp Usa
Problem: Fuel System Defect
Source: Manufacturer
Model Year:
Model Name: Fx 1800 Waverunner
Units: 9,382
Campaign Open Date: 12/21/2008
Campaign Close Date:
Number: 080043T
Severity Level:
Boat Type: Thrillcraft, Jet Boats, Skiboats
Comments: on all 2008 fgx sho (fx1800-g) and fx cruiser sho (fx1800-ag) and certain 2009 fx sho (fx 1800-h and fx 1800-ah) waverunner watercraft there is the potential for the fuel hose to come loose from the connector at the fuel injection rail on the engine. possible fire or explosion if ignition source present. rcvd cur 2 dated 3/16/2009- 1836 units repaired.
